Biscuit Solution with an Annual Output of 10,000 tons

Sep 03,2025

We delivered a fully automated biscuit solution. This production line integrates advanced technologies to improve our client's production efficiency, increasing annual output by 30% to 10,000 tons.

 

The solution encompasses a highly efficient dough mixing system, precision forming units, a four-zone tunnel oven with independent thermal and humidity controls, a cooling conveyor, and a precision packaging system.

Biscuit Solution Provided

• Mixing System: A large-capacity dough mixer can process 250 kg of flour per batch. The resulting dough is smooth, delicate, soft, and elastic.
• Precision Forming Unit: Various forming methods, including roller cutting, roller stamping, and wire cutting, are suitable for different biscuits.
• Four-Zone Tunnel Oven: Equipped with independent temperature and humidity controllers, it controls the preheating, expansion, drying, and coloring stages. It is a key piece of equipment in the biscuit solution.
• Oil Spraying System: A nozzle produces a uniform oil mist that evenly coats the biscuit surface, enhancing its gloss and adding a rich, smooth texture.
• Seasoning System: After oil spraying, the biscuits are then fed into a dusting machine, where granular seasonings, such as powdered sugar, salt, spices, and sesame seeds, are evenly applied to the biscuit surface.
• Cooling Conveyor Line: A modular cooling conveyor belt, over 60 meters long, ensures a gradual cooling of the freshly baked biscuits as they are conveyed at a constant speed. Automatic packaging line: pillow packaging and weighing packaging, using different packaging equipment. The packaging is neat and solid.

Benefits of the Biscuit Processing Solution

1. Increased Capacity: Annual output reached 10,000 tons, exceeding targets through optimized oven speed and seamless line synchronization. 
2. Energy Savings: A 25% reduction in energy consumption was achieved by implementing advanced heat recovery and superior insulation. This cuts operational costs significantly while supporting sustainability goals.
3. Labor Efficiency: Full automation reduced manual labor by 40%, minimizing intervention in loading and packaging. Staff are reassigned to higher-value monitoring and quality control roles, boosting overall productivity.
4. Quality Consistency: The biscuits defect rate fell below 0.5% due to precise zone temperature control (±1.5°C). This ensures uniform color, texture, and moisture in every batch, enhancing brand reliability.

This biscuit solution was successfully delivered to the customer's factory, and they are very satisfied. They stated that this production line not only increased their production volume but also ensured excellent quality control.

 

In addition to this project, our company has also exported equipment to Russia, Chile, Peru, Mexico, Morocco, Algeria, Indonesia, Australia, Vietnam, New Zealand, and other countries. Interested customers are welcome to contact us. Working together for mutual success.