How to Increase Biscuit Production Efficiency

Nov 10,2025

In the biscuit market, production efficiency directly determines a company's profitability and market competitiveness. Many manufacturers still relying on old or semi automatic equipment are facing challenges such as capacity bottlenecks and inconsistent quality.

 

If you are thinking about "how to improve biscuit production efficiency," then the core answer lies in: completely replacing outdated equipment with fully automated biscuit production lines, thus upgrading the production model.

Reasons for Low Biscuit Production Efficiency

• Low Capacity: Equipment such as small ovens and manual forming machines have fixed capacities. When orders surge, the only solution is to extend working hours, increasing labor and energy costs and limiting the company's growth.
• Fragmented Production Processes: Mixing, forming, baking, cooling, and packaging are all independent processes requiring significant manual labor for transfer and coordination. This is not only slow but also highly susceptible to biscuit damage and contamination during transport, resulting in a high defect rate.
• Over-reliance on Manual Labor: From dough feeding and biscuit forming to finishing and packaging, every step relies on skilled workers. High staff turnover and varying skill levels directly lead to unstable production, and rising labor costs are constantly eroding profits.
• Unstable Process Parameters: Poor temperature and speed control precision in older equipment results in uneven browning and unstable moisture content, making it impossible to standardize and uniformize product quality.

Why Choose Automated Biscuit Production Line to Improve Efficiency?

1. Achieve Continuous Production, Breaking Capacity Bottlenecks: Fully automated lines seamlessly connect all processes, enabling uninterrupted operation from raw materials to finished products. Their single-line capacity far exceeds that of traditional equipment combinations, easily handling large-volume orders.
2. Replace Human Labor with Machines, Achieving Cost Reduction, Efficiency Improvement, and Stable Quality: Biscuit production line significantly reduce reliance on manual labor and ensure consistent biscuit weight, shape, and browning, thereby significantly improving product qualification rates and stabilizing quality.
3. Data-Driven Control for Precise Management and Optimization: Equipped with advanced PLC and a human-machine interface, all process parameters, such as mixing time, baking temperature, and conveyor speed, can be precisely set and stored.
4. One-Click Recipe Switching: When changing products, simply recall the corresponding recipe parameters, and the equipment will automatically adjust, greatly shortening changeover time.
5. Process Traceability: Production data for any batch of products is recorded, allowing for rapid tracing of the cause in case of problems.
6. Energy Management Optimization: Efficient heat recovery systems and precise control can effectively reduce energy consumption per unit of product.

Equipment Upgrades and Replacements

Upgrading equipment is not a blind investment, but requires rigorous planning. Businesses must carefully assess the payback period between equipment investment costs and expected profits, and ensure they have a stable or scalable consumer market to absorb new production capacity.

 

• Current Situation Assessment: Clearly analyze whether the biggest production bottleneck is forming, baking, or packaging. Calculate existing labor, energy, and scrap costs.
• Define Needs: Based on your product type and target capacity, select appropriate automation equipment. For example, choose roll forming machines or roll cutting machines for different types of biscuits.
• Phase Implementation: If the budget is limited, prioritize upgrading the most bottleneck processes. For example, introduce automated packaging machines or high-speed forming machines first, and then gradually complete the entire line transformation.
• Choosing a Reliable Partner: Finding an experienced equipment supplier that can provide one-stop service from design and installation to training and after-sales support is crucial.

 

In today's era of intelligent and digitalized manufacturing, how to improve biscuit production efficiency is crucial. Continuing to cling to outdated production methods is tantamount to rowing against the current. Take immediate action and let automation equipment inject new growth momentum into your business.